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BIOCOMPATIBLE PLASTICS SELECTION GUIDE: FROM MATERIAL TESTING TO FDA APPROVAL

November 5, 2025

Biocompatible plastics have revolutionized the medical implant industry, offering distinctive advantages over traditional materials for long-term implantation. These specialized synthetic polymers provide superior performance when used within the human body, ensuring devices don't trigger adverse reactions. Specifically, PEEK (polyether ether ketone) stands as one of the most common polymer choices for implantable medical devices, available in FDA and USP Class VI approved medical grades. Since receiving FDA approval in 1998,... Read More

PEEK VS TORLON 4203: PROVEN STRENGTH DATA FOR CRITICAL AEROSPACE APPLICATIONS

October 28, 2025

PEEK and TORLON 4203 represent the pinnacle of high-performance thermoplastics for critical aerospace applications. Torlon PAI (polyamide-imide) demonstrates exceptional thermal resistance with continuous use temperatures up to 260°C, significantly outperforming many competing materials. Additionally, PAI nanofibers exhibit filtering efficiency above 90% for particles sized at 0.3 microns, making them ideal for specialized aerospace filtration systems. When selecting materials for mission-critical aerospace components, engineers must balance multiple performance factors. Torlon bushings... Read More

ULTEM® 1000 VS 2300: CRITICAL PERFORMANCE FOR AEROSPACE PARTS

October 17, 2025

ULTEM® aerospace parts play a vital role in the industry because of their exceptional performance characteristics. ULTEM® stands out as one of the few resins with approval for aerospace applications. This 30-year old material powers flight-critical components. Our team at AIP Precision Machining has supplied ULTEM® components to aircraft OEM and MRO providers of all sizes worldwide. Engineers and procurement specialists need to know the differences between ULTEM® 1000 and... Read More

WHY EVEN THE MOST PRECISE 3D PRINTERS FALL SHORT IN REGULATED MANUFACTURING

The aerospace industry now accounts for nearly 16% of the total revenue generated by the additive manufacturing industry. Precision 3D printers have achieved remarkable milestones, exemplified by Relativity Space launching the world's first 3D-printed rocket in March 2023. Despite these advancements, 3D printing technology still faces significant challenges, including high costs, low printing speeds, limited part sizes, and strength issues. While different 3D printing technologies offer varying capabilities regarding tolerances—such as MJF at... Read More

PRESSURE-TESTED FACTS: SELECTING THE STRONGEST POLYMER FOR INDUSTRIAL USE

September 3, 2025

Polyamideimide (PAI) stands as the strongest polymer available today, boasting an exceptional tensile strength of 21,000 psi. When engineers select materials for critical industrial applications, understanding polymer mechanical properties becomes essential for ensuring operational safety and longevity. High-performance polymers like PEEK and Ultem offer impressive tensile strengths of 14,000 psi and 15,200 psi respectively, making them viable alternatives for demanding environments. The mechanical properties of polymers have gained significant importance... Read More