News & Insights

Aircraft components face up to 2.5G of vibration force in normal flight operations. This creates major challenges for electrical and mechanical systems. The intense vibrations can threaten connector reliability and cause critical system failures when systems can’t withstand these forces. At AIP, we create PEEK parts that tackle these aerospace vibration challenges effectively. These aerospace PEEK parts and connectors utilize unique material properties that boost durability and reliability in flight... Read More

Today's rocket engines produce thrust that goes beyond 200,000 pounds while working in extreme temperatures from -423°F to 6,000°F. These intense conditions mean that every part of the rocket engine must perform exceptionally well, particularly the key components that keep the system running safely. Traditional materials struggle to meet these tough requirements. Our work with advanced polymers like Vespel®, Torlon®, and PEEK has transformed how we design and build seals,... Read More

Aerospace manufacturing demands materials capable of exceptional performance under extreme conditions. Critical components must demonstrate superior resistance to thermal stress, mechanical loads, and chemical exposure while maintaining stringent weight requirements. Material selection stands paramount in achieving these demanding specifications. Ultem®, an advanced high-performance thermoplastic, delivers revolutionary capabilities to aerospace manufacturing operations. Superior heat resistance combines with exceptional mechanical properties and inherent flame retardancy, establishing this material as essential for both... Read More

Precision 3D printing with high-performance polymers represents a significant advancement in additive manufacturing technology. Modern aerospace components and medical devices demand exceptional accuracy, superior mechanical properties, and consistent material performance. These critical applications require specialized materials like PEEK and advanced manufacturing processes that meet strict industry standards while delivering reliable results. The successful implementation of high-precision 3D printing depends on several key technical factors. Material selection, hardware optimization, and parameter control play crucial... Read More

Modern aerospace, medical, and defense applications demand polymer components with tolerances as precise as 0.001 inches. Precision CNC machining meets these exacting requirements through advanced multi-axis machining centers and specialized tooling systems. These sophisticated manufacturing processes enable the production of complex geometries while maintaining strict dimensional accuracy across high-performance polymer materials like PEEK and Torlon. The successful machining of precision plastic parts requires careful consideration of material properties, cutting parameters, and quality control protocols. Leading manufacturers... Read More